Cleanscrape Belt Cleaners
The new belt cleaning technology
It’s distinctive 3D helix design is diagonally fitted to the discharge drum, and always stays in touch with the conveyor belt independently of the belt contours. This technique requires very little tension, giving CleanScrape its superior cleaning effect and allowing it to be used on mechanical fasteners without having to continuously adjust its tips.
The flexible blade comprises of two rows of tungsten carbide tips moulded in a scalloped FRAS rubber segment. The top row of overlapping tips provides the scraping capacity and is interconnected through sets of steel spring componentry to the bottom supporting row of tips.
Tensioning system
The blade is held in place on the conveyor belt through two tensioned stainless steel cables running internally across the blade while pressing the tips firmly on the belt.
The cables are connected to a robust but simple spring tensioning system located on either side of the conveyor chute providing a consistent tension on all tips of the blade. As the blade diagonally follows the running direction of the belt, the tension required to obtain an excellent cleaning effect is much less than conventional belt cleaners.
Applications
CleanScrape primary can be used on a wide range of applications ie. Rubber or PVC, low or high speed, smooth or coarsely worn belts, caring dry, wet, fine, coarse, adverse chemicals and abrasive materials
CleanScrape is proven to be extremely successful in industries like Coal, Iron Ore, Bauxite, Hard rock, Wood, Salt, Lime, Gold, Clay etc.
CleanScrape comes in 3 blade sizes and 5 types of tungsten carbide tips to suite various applications
Tungsten Type
TU01 – Suitable for all less abrasive materials and low belt speeds and suitable on mechanical belt fasteners.
TU02 – Suitable for moderate abrasive materials and medium belt speeds and also suitable for mechanical belt fasteners.
TU03 – Suitable for highly abrasive materials and high speed belts, not recommended on mechanical fasteners.
TU04 – Suitable for extremely abrasive materials and high speed belts, not recommended on mechanical fasteners.
TU05 – Suitable for adverse chemical applications.
Features & Benefits
Flexible rubber light weight system
- Absorbs shock loading, suitable for mechanical
- fasteners and badly conditioned belts
- Easy to handle, install and replace
- No pole and therefor no danger to harm belt
- Suitable for underground applications (FRAS approved)
- Chemical resistant
Helix Design
- Constant "blade-belt" contact with no gaps and no spillage
- Diagonal cleaning is the most constant effective cleaning method (85-95% or more carry-back material removal)!
- Suitable for slow and fast running belts (up to 8/s)
- Minimal space required (40mm)
- Suitable for reverse running belts
Tungsten Cabide Tips
- Long and hard wearing sytem
- Narrow tungsten tips ensure continuous belt contact
Low Spring Tensioning System
- Easy on belts, splices and tips
- Provides continuous consistent tension with no need for regular adjustment / maintenance
- Robust and reliable